The Toyota Production System Journey: The Continuously Changing Features of TPS and Lean Thinking

The Toyota Production System (TPS) is a sophisticated concept that helps us understand the world of manufacturing. It evolved from the system of mass-producing cars established by Ford and the Japanese have since endeavored to make their own universal production system. This book focuses on the factory to help readers understand the fundamental ideology of TPS, which is based on the philosophy of "Always sketching out and pursuing the ideal state of manufacturing." The main character grows from being a technical expert to an Instructor of TPS, and his broad career in companies is used to vividly describe the form of the Toyota Production System.

Format: Hardback
Length: 360 pages
Publication date: 17 October 2022
Publisher: Taylor & Francis Ltd

The Toyota Production System (TPS) is a highly sophisticated concept that provides valuable insights into the world of manufacturing. It originated from the mass-production system established by Ford and has since been diligently pursued by the Japanese to create their own universal production system. While significant progress has been made, the journey towards perfecting TPS is an ongoing endeavor.

The central theme of this book is to help readers gain a deeper understanding and proficiency in TPS. It emphasizes the importance of manufacturers being able to fulfill customer demands promptly, recognizing that there are various strategies and tools available to achieve this ideal state. The book focuses on the factory as a key component in understanding the fundamental ideology of TPS. The main character, who begins his career as a technical expert in the R&D division of an automotive company, progresses to become an Instructor of TPS. His extensive career spanning different companies allows him to vividly describe the various forms of the Toyota Production System.

To illustrate the growth of apprentices with various titles and positions, the story is interwoven with several short stories presented from the perspective of the main character. These stories showcase his journey from being a group leader to a section leader, manager, and eventually general manager. Through these narratives, readers gain a firsthand account of the development and implementation of TPS principles.

At its core, the Toyota Production System is built upon the philosophy of "Always sketching out and pursuing the ideal state of manufacturing." This philosophy drives continuous improvement and innovation in the manufacturing process, aiming to achieve optimal efficiency, quality, and customer satisfaction. By embracing the principles of TPS, companies can enhance their competitiveness and thrive in the ever-changing global marketplace.

In conclusion, the Toyota Production System is a complex and multifaceted concept that offers tremendous value to manufacturers seeking to improve their production processes. This book provides a comprehensive and accessible guide to understanding and learning TPS, enabling readers to unlock the full potential of this powerful system. Whether you are a seasoned professional or a newcomer to the manufacturing industry, this book is a valuable resource for achieving operational excellence.

Weight: 875g
Dimension: 229 x 152 (mm)
ISBN-13: 9781032346786