Clay Printing: The Fourth Generation Brickwork

This thesis focuses on the production and use of additive manufactured silicate ceramic (clay) products in construction. It describes the evolution of brickmaking, how clay building products can benefit from an AM process, and which production process could meet the defined demands regarding the final product.

Format: Paperback / softback
Length: 230 pages
Publication date: 29 March 2022
Publisher: Springer Fachmedien Wiesbaden

The research presented in this thesis delves into the production and application of additive manufactured silicate ceramic (clay) products in construction. Additive Manufacturing (AM) is a cutting-edge technology that enables the creation of products through the selective placement of material in subsequent layers. This technology, which emerged in the 1980s, has gained widespread adoption across various industries for prototyping and the realization of unique or customized products that cannot be produced using conventional manufacturing processes or are not economically viable through AM.

The research provides a comprehensive overview of AM for clay. It explores the evolution of brickmaking, the potential benefits of incorporating AM into clay building products, the appropriate production process to meet the desired final product specifications, and the distinctive characteristics of printed clay products.

By leveraging AM, the construction industry can unlock new possibilities for the design, customization, and efficiency of building materials. The ability to print clay products with precise dimensions and intricate designs allows for the creation of complex structures and architectural elements that were previously impossible to achieve. This technology also enables the production of customized building components, reducing waste and increasing sustainability in the construction process.

Furthermore, AM offers the potential for faster and more cost-effective production compared to traditional manufacturing methods. By printing clay products layer by layer, manufacturers can reduce the need for labor-intensive processes and minimize waste generation. This can lead to significant cost savings and improved project timelines, particularly for large-scale construction projects.

However, it is important to note that the adoption of AM for clay products also presents several challenges. One of the primary concerns is the quality and durability of printed clay products. While AM technology has made significant advancements in recent years, there is still a need to improve the strength and longevity of printed clay products to ensure their suitability for construction applications. Additionally, the development of standardized production processes and quality control measures is crucial to ensure consistent and reliable results across different manufacturers and projects.

Overall, the research presented in this thesis highlights the potential of additive manufactured silicate ceramic (clay) products in construction. By leveraging AM, the industry can unlock new opportunities for design, customization, and efficiency, while also addressing the challenges associated with quality and durability. As AM technology continues to evolve, it is expected to play an increasingly significant role in shaping the future of construction.

Weight: 433g
Dimension: 240 x 168 (mm)
ISBN-13: 9783658371609
Edition number: 1st ed. 2022