Generative Manufacturing of Optical, Thermal and Structural Components (GROTESK)

The project aims to develop a system concept for integrated optical and optomechanical systems using generative manufacturing processes. It focuses on simulation, design, material engineering, process engineering, post-processing, and component evaluation. A metal material with similar properties to glass has been developed, and optomechanical components for a solid-state laser system have been manufactured using polymer-based 3D printing.

Format: Paperback / softback
Length: 157 pages
Publication date: 14 April 2022
Publisher: Springer Nature Switzerland AG

The book delves into the captivating results of a three-year collaborative project titled "Generative Manufacturing of Optical, Thermal, and Structural Components." This ambitious endeavor aims to establish a system concept centered around generative manufacturing for integrated optical and optomechanical systems. To achieve this, a diverse range of generative manufacturing processes, specifically tailored for glass and specially designed metal powders, have been seamlessly integrated within a single fabrication setup. This groundbreaking approach enables the production of optical components and systems through the seamless combination of multiple materials.

The project's primary focus is divided into several captivating topics, including simulation, design, material engineering, process engineering, post-processing, and component evaluation. Within these domains, meticulous attention is paid to every aspect, ensuring the successful development of this groundbreaking technology.

One of the key aspects of the project is the iterative simulation of the glass printing process. By comparing the experimental results with the simulated outcomes, the project team gains valuable insights into the necessary parameter sizes for specific components. This iterative approach allows for precise predictions and optimizations, ultimately enhancing the efficiency and reliability of the glass printing process.

Furthermore, the project team has developed a metal material that possesses similar thermal conductivity and thermal expansion properties to glass or laser-active crystals. This breakthrough enables direct printing onto these materials, expanding the potential applications of generative manufacturing. To showcase the remarkable capabilities of generatively manufactured optomechanics, the project team manufactures optomechanical components required for a solid-state laser system using a polymer-based 3D printing process. These components are characterized, providing valuable insights into the properties and performance of these innovative components.

By combining all these individual projects within the overarching system concept, the project team has created a comprehensive framework that harnesses the power of generative manufacturing to revolutionize the field of optical and optomechanical systems. This groundbreaking work sets the stage for future advancements and opens up new possibilities for the development of cutting-edge technologies.

Weight: 302g
Dimension: 240 x 168 (mm)
ISBN-13: 9783030965006
Edition number: 1st ed. 2022