Operations and Basic Processes in Ironmaking

This textbook covers the production of pig iron, a key component in the steel production process. It discusses the use of raw materials, sintering, pelletizing, coke production, gas reduction, and blast furnace production. It is designed for graduate and undergraduate courses and features 55 worked exercises and real-world problems.

Format: Paperback / softback
Length: 318 pages
Publication date: 19 August 2021
Publisher: Springer Nature Switzerland AG

This comprehensive textbook delves into the intricate process of pig iron production, serving as a foundational exploration of the steel manufacturing journey. Spanning seven chapters, it comprehensively addresses a range of critical topics, including raw materials essential for steel production, such as coking coal, iron ore, slag-forming agents, fluxes, scrap, ferroalloys, and pre-reduced materials. The book also delves into the sintering process, which plays a pivotal role in preparing the burden for the blast furnace, a key component in the ironmaking process. Additionally, it explores the pelletizing process, which is employed to agglomerate fine iron ores, and the production of coke, the primary reductant utilized in ironmaking. Furthermore, the text discusses alternative methods of iron production, such as reduction with gas, and highlights the pivotal role of the blast furnace in producing pig iron, which accounts for over 65% of global steel production.

Designed with both graduate and undergraduate courses in mind, this textbook draws upon over three decades of teaching expertise in courses tailored for undergraduates, graduates (master's and Ph.D.), and industry professionals (technicians). It not only provides a thorough theoretical foundation but also incorporates 55 meticulously crafted worked exercises and real-world problems to reinforce the concepts presented. These practical exercises and case studies equip readers with hands-on experience and a deeper understanding of the iron- and steelmaking process, equipping them with the skills and knowledge needed to excel in this dynamic field.

In summary, this textbook serves as an invaluable resource for students, educators, and professionals seeking to gain a comprehensive understanding of pig iron production and the broader steel manufacturing process. With its extensive coverage, practical applications, and expert guidance, it equips readers with the tools they need to thrive in this industry.

Weight: 504g
Dimension: 235 x 155 (mm)
ISBN-13: 9783030546083
Edition number: 1st ed. 2020